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Go Reconfigure
Back when the longshoremen at the Port of Los Angeles threatened to strike, many across the U.S. were held in rapt attention at the thought of barges stacking up in South Bay off the coast of California while good food went bad. Take that same feeling of building pressure and you have a microcosm of what engineers were experiencing at one of the world’s largest consumer goods companies. Their ...
Instant Startup
Emulation is an absolute game changer when it comes to integrating new factory lines. Emulation lets you program, test, and tweak everything before you ever lift a screwdriver to begin your new installation. Your PLC will act as if it’s running the actual factory line when, in fact, it’s just a perfect emulation of that line. You can debug and resolve issues before they ever happen in real ...
Lean High Speed
Industry Week recently reported that fewer than half of executives are satisfied with their LEAN programs and only two percent of those who are seriously engaged in LEAN/Six Sigma are achieving world-class results. Is LEAN just another quality management fad whose time has come and gone? We don’t think so. But in order to apply LEAN principles in a high speed manufacturing environment, special ...
Reasonable Conclusions VS Real Insight
The scientific method is often mischaracterized as a static, linear process that flows something like this: Define the question - Observe data - Form hypothesis - Perform experiment and collect data - Analyze data - Interpret data and draw conclusions that serve as a starting point for new hypothesis - Publish results – Retest. Einstein demonstrated that science is not a recipe. All inquiry ...
Smart Size It
When this global consumer products manufacturer came to us, they were working on plans for a new product introduction. Based on their estimates of future demand, they decided that a $3 million ASRS installation would be required. However, with so much capital at stake, they wanted a second opinion. They asked us to provide our own estimate based on peak inventory levels 10 years out. After ...

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